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Το σύστημα Balanset - 1a (εφεξής "η συσκευή") is a portable kit designed for balancing rotors operating in their own bearings. This device allows for balancing in one or two planes, significantly increasing the service life of machines and mechanisms by reducing dynamic loads on bearing units. The kit includes two vibration sensors, a phase angle sensor, and a measuring unit.

Features and Applications

Εξισορρόπηση χωρίς αποσυναρμολόγηση: η συσκευή επιτρέπει την ισορροπία του ρότορα απευθείας στα ρουλεμάν του, εξαλείφοντας την ανάγκη για ειδικές μηχανές και αποσυναρμολόγηση μηχανισμού. Αυτό απλοποιεί τη διαδικασία και εξοικονομεί χρόνο.

Automated process: The entire balancing process, from measurement to the installation of corrective weights, is carried out automatically. The user does not need additional skills beyond what is provided in the instructions.

Αρχειοθέτηση αποτελεσμάτων: όλα τα αποτελέσματα εξισορρόπησης αποθηκεύονται στο αρχείο εξισορρόπησης και μπορούν να εκτυπωθούν ως πρωτόκολλα αν χρειαστεί.

Πρόσθετα χαρακτηριστικά γνωρίσματα: Η συσκευή Balanset-1a μπορεί επίσης να χρησιμοποιηθεί ως τυποποιημένο vibrometer για να μετρήσει τη μέση τετραγωνική αξία ρίζας (RMS) της συνολικής δόνησης, την αξία RMS του περιστροφικού συστατικού της δόνησης, και την περιστροφική ταχύτητα του στροφέα. Επιπλέον, εμφανίζει τη λειτουργία χρόνου ταχύτητας δόνησης και τα γραφήματα φάσματος, τα οποία μπορούν να είναι χρήσιμα για την αξιολόγηση της τεχνικής κατάστασης της ισορροπημένης μηχανής.

Περιεχόμενα συσκευασίας και αρχή λειτουργίας

Το πλήρες πακέτο περιλαμβάνει μια μονάδα μέτρησης, δύο αισθητήρες δόνησης, έναν αισθητήρα γωνίας φάσης, τα απαραίτητα αξεσουάρ και μια μονάδα flash με λογισμικό. Η συσκευή λειτουργεί με βάση τη μέτρηση των μηχανικών κραδασμών. Οι αισθητήρες δόνησης μετατρέπουν τους κραδασμούς σε ηλεκτρικό σήμα, το οποίο στη συνέχεια επεξεργάζεται από τη μονάδα μέτρησης και μεταφέρεται σε υπολογιστή για περαιτέρω επεξεργασία και ανάλυση.

Balancing Recommendations. Vibrometer mode

Κατάσταση των μηχανημάτων: η εξισορρόπηση πρέπει να πραγματοποιείται μόνο σε μηχανισμούς που είναι σε καλή τεχνική κατάσταση και είναι ασφαλώς τοποθετημένοι στα θεμέλιά τους. Δεν συνιστάται η εξισορρόπηση μηχανισμών με φθαρμένα ή κατεστραμμένα ρουλεμάν.

Rotor cleaning: Before starting work, the rotor should be cleaned of any contaminants.

Resonance: If measurement results differ significantly from run to run, this may indicate resonance. In this case, the rotational speed should be changed or the installation conditions on the foundation should be altered.

Μετρήσεις δονητή: συνιστώνται προκαταρκτικές μετρήσεις σε λειτουργία δονητή. Εάν η συνολική αξία δόνησης ταιριάζει με το περιστροφικό συστατικό, η δυσαναλογία στροφέων είναι ο κύριος συντελεστής στη δόνηση, και η εξισορρόπηση μπορεί να προχωρήσει.


Στατικός έλεγχος ανισορροπίας: για ρότορες με οριζόντιους άξονες, η στατική ανισορροπία μπορεί να ελεγχθεί χειροκίνητα περιστρέφοντας τον ρότορα 90 μοίρες. Εάν εντοπιστεί ανισορροπία, πρέπει να εγκατασταθεί ένα βάρος εξισορρόπησης.

Συμπέρασμα

Η χρήση της συσκευής Balanset-1A επιτρέπει την αποτελεσματική και γρήγορη εξισορρόπηση του ρότορα, τη βελτίωση της απόδοσής τους και την παράταση της διάρκειας ζωής τους. Πρόκειται για μια ευέλικτη λύση για όσους ασχολούνται με τη συντήρηση και επισκευή περιστρεφόμενων μηχανισμών.

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